miterLead
miter2
miter2
miter2
image4

 

 

 

 

 

 

 

 






Bad Axe 20" Miter Saw: $295
(Delivery: 5-7 weeks)

Build Your Saw:
Type Filing
Desired Pitch
Sawback Preference
Handle Species
Hand Size (how to measure)
Preferred Fasteners
Make Deposit

While everyone loves the big miter boxes, like the Miller Falls Langdon Acme series or Stanley 358 (as do I), there exists a dearth of information about the utility of the mid-size Stanley No. 150, an incredibly versatile, compact, and easily portable box that maximizes more toothline per ratio than the larger boxes. 

Sizes.jpg

I designed the new Bad Axe 20" miter saw to work hand in sleeve with this great old tool, though it's not limited to the Stanley No. 150--it will also work with the Millers Falls series and other Stanley boxes. But I like the No. 150. Its compact design optimizes the utility of any saw's toothline, to include panel saws, and offers a precision method with which to make furniture-grade cuts that are spot-on every time.

I file my miter saw's toothline at 12 ppi x-cut on a .025 plate, which, when combined with our method of hammer-setting and gently dressing the teeth, gives you a superbly finished cut. With up to 4.5" under the back and 20" in length, the Bad Axe miter saw offers up to 17" of cut throw, given that the Stanley No. 150 incorporates a metal sleeve to guide the cut rather than limiting the toothline to only 2/3rds of its capacity--as typicaly experienced with the elevator post guides germane to larger boxes. 

To illustrate, I own the Millers Falls Langdon Acme Size 2 1/2 No. 75 with a 30” saw; this is the largest box from the Millers Falls Langdon Acme Series. Though the saw is over 30” long, I have maximum utility of only 20” of the toothline (67% max efficiency), because of the limitations of the elevator guide posts that bracket and carry the saw. In comparison, I’m using a Bad Axe 20” saw in the Stanley No. 150, but this configuration allows me to use 17” of the toothline, for an 85% efficiency.Will I use the big boy for squaring up large 4x and above material? You bet--I love that great old tool, despite the fact that it takes up a fair amount of space in the shop. But the takeaway here is that while I love my Millers Falls for robust work, I don’t think one can beat the compact, yet far more efficient Stanley No. 150 for everyday fine to medium-sized requirements in stock up to 3” in width and height.

dropThe story behind our new shock-resistant handles. About once or twice a month, one of my customers will call in seeking a replacement handle after having accidentally swept their Bad Axe from benchtop to floor. We have now fielded shock-resistant handles in response to that scenario for those who use their tools hard, but don't want to compromise the natural beauty of a solid hardwood handle. Our new laminate handles fuse a top-quality 13-ply hardwood laminate with a genuine hardwood outer sheath. The 3/4" thick, 13-ply laminate is formed in perpendicular layers, resulting in a VERY tough and stable inner core with an attractive edge. We sheath the core with hardwood to enhance visual appeal. As for its durability? Frankly, a resin or plastic handle is tougher--but who wants a synthetic handle? Our laminate handle will dent slightly when dropped horns-first onto a concrete floor from a height of six feet, but that's about it. The horns sure as heck won't snap off, and the body won't check. Click onto my YouTube video on the left to see how this handle reacts to a 6' drop onto my workshop floor, and judge for yourself.

Hand Measurement
Sizing Handles: Here's my hand: it measures about 3 3/4" across. That's what I'm calling regular, and it will work with a range from 3 5/8" and start getting tight at 3 7/8." Bigger hands just under 4" up to 4 1/8" spans will require the size Large handle, and 4 1/4 to 4 3/8 will want an Extra Large. Going the opposite direction, if the span of your hand measures in the 3 ¼ up to 3 1/2" range, then we're looking at a size small handle.Sizes.jpg
(return to sizing menu)


"Where can I buy my own mesquite--or for that matter, a unique species I'd prefer to supply myself for the handle?"


Finding a reputable lumber dealer can be challenging, particularly when you're looking for a well-figured species that won't let you down. The good people listed below will never steer you wrong--these are companies that Bad Axe has used over the past eight years with consistently reliable results when it comes to sourcing high-quality stock you'll be happy with.

Mesquite Valley Woodcrafts Nave's Sawmill & Woodworks Horizon Wood
(Mesquite & other TX hardwoods) (Mesquite & other TX hardwoods) Any North American Hardwood)

Dimensions Required for shipment of customer-supplied wood to Bad Axe:

  • Length: 8.5" Long with the grain.
  • Width: 6.25" wide.
  • Thickness: can range between 4/4 and 5/4 thick. Do not fall below a full 4/4, given that we mill to a finished thickness of 7/8".
  • Type Cut: Quartersawn stock (mitigates wood movement with seasonal change. Do NOT send flatsawn stock. The only exception to this is mesquite, which has interlocking fibers and naturally resists warping despite type of cut.
  • Condition & Moisture Content: at or about 8% moisture content. No cracks, splits or defects in the blank.
  • Quantity, best to send two blanks, in case the first one has an unseen defect. This very seldom happens, but best to be prepared for it. We will return the unused blank or save it for future milling on your behalf.
  • How to ship: Have the supplier label each wood blank by taping your name & contact information (billing address, cell & email--your purchase receipt will also suffice), and drop-ship your blanks to our workshop at: Bad Axe Tool Works, 1500 Green Bay St., Suite #508, La Crosse, WI 54601. Please alert us when this is put into motion, so we may track your package’s arrival.


So the next time you find yourself having stocked up on some very special wood for a very special project you've spent months in planning--and you have to make every weekend hour in the shop count, consider the venerable Stanley No. 150 miter box complimented with a 20" Bad Axe miter saw--I think you'll find the combination very hard to beat. You may download the manual by clicking here, or on the graphic above.

18 Inch Large Tenon Back Saw

All Bad Axe Tool Works Saws are highly customizable, and Feature the Following:

  • Custom filing available at same price per request
  • Bad Axe saw sharpening rates $15 nominal fee
  • Highly-figured 19th-century patterned hickory handles, also available in cherry, walnut, maple & mesquite.
  • Five handle sizes available: XS, S, R, L, XL
  • Flush-face slotted sawbolts/nuts in three alloys and four finishes with a 13/16" deep-dish decorative medallion
  • Firearms-quality hot-blued finish on traditionally-folded steel back
  • Optional black or bright nickel carbon steel, brass, copper-plated and bronze saw backs
  • Premium-grade Swedish Spring Steel, RC50-52
  • Traditional hammer-set toothline
  • Lifetime guarantee against all material defects

Learn more about my material choices and saw design rationale.

Other Top Selling Bad Axe Tools: