The Disstonian Institute
Bad Axe Tool Works 18" Large Tenon Saw: The Beast – $240
Here's a big saw for big work, with the balance and grace to handle medium-range requirements as well. It's a beastly-sized saw, so unimaginatively, I call it The Beast. This saw features a 4.5" deep x 18" long premium-grade Swedish spring steel sawplate, a firearms-grade, hot-blued carbon steel or optional stainless steel back, cherry or optional walnut handle, and standard brass slotted fasteners or an array of optional slotted and split nut fasteners in three alloys: brass, gunsmith-blued steel and stainless steel. Standard filing suitable for most purposes are 10 ppi rip and 11 ppi x-cut. Be sure to check out my bench hooks to accessorize this great tool if you'd like it filed in crosscut mode.
What's unique about this saw for 2010: The Beast is a big saw for big jobs. While its thin 0.025-thick plate excels at crosscutting, and will still rip quite nicely, I have decided to offer an optional, thicker plate for dedicated ripping purposes. Why? Because if you are a timber framer, or one who regularly rips deep cheeks in wide stock, you’ll want a thicker plate. Any saw's plate will heat up in the friction of a deep cut, the area along the toothline will expand, and without appropriate set and perhaps some lubricant like camellia oil or canning wax, the resulting heat will promote drift in the cut. It's simple physics—a slightly thicker plate will absorb more heat without expanding. So—while thinner plates are certainly desirable for most cuts, at the end of the day this 18" bad boy requires a thicker plate for dedicated ripping requirements.
Now let's switch back to the desirability of an 18" saw with a .025" thick plate: use that thickness for dedicated x-cuts and for the occasional rip cut. I've found that this size of saw works phenomenally with the smaller miter boxes you can pick up pretty inexpensively on eBay, where length and a thinner plate counts the most. Getting back to timber-framers—if you have a large shoulder cut against the grain to make, the .025-thick plate in either the 16" or 18" saw will be a great companion for your dedicated 18" ripping saw with the .0315 plate.
Right now, I'm running a 4-6 week backlog with orders, so the best way to lock your place in the queue is to select your options now and click through the PayPal process on the right to make a deposit. After paying the deposit, you will populate my queue, and I will advise you of the delivery date in my follow-up email. Hate making you wait, but this winds up being an easy, two-part transaction that won't drain your wallet up front while you're waiting for your saw.
And on a final note: if you change your mind about the options you select today when making your deposit, don't sweat it. I will shoot you an email the week before I'm ready to build your saw to solicit any changes you wish to make at that time, and there will be no penalty for changing those options around.
After I build your saw, I will send you another invoice with shipping costs for the balance due and ship it out no later than one business day after full payment is rendered.
All Bad Axe Tool Works Saws Feature the Following:
- Custom filing available at same price per request
- Highly-figured 19th-century patterned cherry handles
- Flush-face slotted brass sawbolts/nuts with a 13/16" deep-dish medallion sawnut
- Firearms-quality hot-blued finish on traditionally-folded steel back
- Optional bright-polished stainless steel back
- Premium-grade Swedish Spring Steel, RC50-52, .025" thick
- I personally guarantee that these saws are SHARP out of the box, with appropriate joint, set and rake. Every tooth does its duty. I fully guarantee this saw for one year after purchase.
Learn more about my material choices and rationale.
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