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16 Inch Large Tenon Back Saw

Bad Axe Tool Works 16" Large Tenon Saw: The Jack Saw $275
(Delivery: 5-7 weeks)

Build Your Saw:
Type Filing
Desired Pitch
Sawback Preference
Handle Species
Hand Size (how to measure)
Preferred Fasteners
Make Deposit

Nicknames are assigned, not self-promoted, and Tom Fidgen calls this my 'Jack Saw.' This saw features a 4" deep x 16" long premium-grade Swedish spring steel sawplate, a firearms-grade, hot-blued carbon steel or optional stainless steel back, cherry or optional walnut handle, and standard brass slotted fasteners or an array of optional slotted and split nut fasteners in three alloys: brass, gunsmith-blued steel and stainless steel. Standard filing suitable for most purposes are 11 ppi rip and 12 ppi x-cut. Be sure to check out my bench hooks to accessorize this great tool if you'd like it filed in crosscut mode.

What's unique about this saw: Hands-down, the Jack Saw is my best seller. While my 18" saw (The Beast) with its thicker plate remaiuns the top choice for a dedicated rip saw, you just can't go wrong with the Jack Saw for crosscuts if you are relatively new to hand tools, and are just now building your nest of saws. My advice to newcomers is to start out with this guy in 11 or 12 ppi filed x-cut or hybrid cut, and when you're ready to purchase a dedicated ripping saw, consider the Jack saw in 11 ppi rip or the 18" Beast in 10 ppi rip. The key thing is to tell me about your upcoming project, the most prevelant wood species you intend to use, and typical cut dimensions you think you'll encounter. That way, I can custom-file your saw to best suit your needs, given the way I employ my saw sharpening techniques.

dropThe story behind our new shock-resistant handles. About once or twice a month, one of my customers will call in seeking a replacement handle after having accidentally swept their Bad Axe from benchtop to floor. We have now fielded shock-resistant handles in response to that scenario for those who use their tools hard, but don't want to compromise the natural beauty of a solid hardwood handle. Our new laminate handles fuse a top-quality 13-ply hardwood laminate with a genuine hardwood outer sheath. The 3/4" thick, 13-ply laminate is formed in perpendicular layers, resulting in a VERY tough and stable inner core with an attractive edge. We sheath the core with hardwood to enhance visual appeal. As for its durability? Frankly, a resin or plastic handle is tougher--but who wants a synthetic handle? Our laminate handle will dent slightly when dropped horns-first onto a concrete floor from a height of six feet, but that's about it. The horns sure as heck won't snap off, and the body won't check. Click onto my YouTube video on the left to see how this handle reacts to a 6' drop onto my workshop floor, and judge for yourself.

Hand Measurement
Sizing Handles: Here's my hand: it measures about 3 3/4" across. That's what I'm calling regular, and it will work with a range from 3 5/8" and start getting tight at 3 7/8." Bigger hands just under 4" up to 4 1/8" spans will require the size Large handle, and 4 1/4 to 4 3/8 will want an Extra Large. Going the opposite direction, if the span of your hand measures in the 3 ¼ up to 3 1/2" range, then we're looking at a size small handle.
(return to sizing menu)

 

"Where can I buy my own mesquite--or for that matter, a unique species I'd prefer to supply myself for the handle?"

Finding a reputable lumber dealer can be challenging, particularly when you're looking for a well-figured species that won't let you down. The good people listed below will never steer you wrong--these are companies that Bad Axe has used over the past eight years with consistently reliable results when it comes to sourcing high-quality stock you'll be happy with.

Mesquite Valley Woodcrafts Nave's Sawmill & Woodworks Horizon Wood
(Mesquite & other TX hardwoods) (Mesquite & other TX hardwoods) Any North American Hardwood)

Dimensions Required for shipment of customer-supplied wood to Bad Axe:

  • Length: 8.5" Long with the grain.
  • Width: 6.25" wide.
  • Thickness: can range between 4/4 and 5/4 thick. Do not fall below a full 4/4, given that we mill to a finished thickness of 7/8".
  • Type Cut: Quartersawn stock (mitigates wood movement with seasonal change. Do NOT send flatsawn stock. The only exception to this is mesquite, which has interlocking fibers and naturally resists warping despite type of cut.
  • Condition & Moisture Content: at or about 8% moisture content. No cracks, splits or defects in the blank.
  • Quantity, best to send two blanks, in case the first one has an unseen defect. This very seldom happens, but best to be prepared for it. We will return the unused blank or save it for future milling on your behalf.
  • How to ship: Have the supplier label each wood blank by taping your name & contact information (billing address, cell & email--your purchase receipt will also suffice), and drop-ship your blanks to our workshop at: Bad Axe Tool Works, 1500 Green Bay St., Suite #508, La Crosse, WI 54601. Please alert us when this is put into motion, so we may track your package’s arrival.

16 Inch Large Tenon Back Saw

All Bad Axe Tool Works Saws are highly customizable, and Feature the Following:

  • Custom filing available at same price per request
  • Bad Axe saw sharpening rates $15 nominal fee
  • Highly-figured 19th-century patterned hickory handles, also available in cherry, walnut, maple & mesquite.
  • Five handle sizes available: XS, S, R, L, XL
  • Flush-face slotted sawbolts/nuts in three alloys and four finishes with a 13/16" deep-dish decorative medallion
  • Firearms-quality hot-blued (black-oxided) finish on traditional-folded carbon steel sawback
  • Optional bright nickel plated and copper-plated carbon steel sawbacks
  • Premium-grade Swedish Spring Steel, RC50-52
  • Traditional hammer-set toothline
  • Lifetime guarantee against all material defects

Learn more about my material choices and saw design rationale.

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